5-Channel Automatic Pouch Cell Sorting Machine with Hioki BT3561A

5-Channel Automatic Pouch Cell Sorting Machine with Hioki BT3561A

Product Description

ACEY-PCSM5 Automatic Pouch Cell Sorting Machine is designed for incoming cell inspection and cell matching before battery pack assembly. Operators place cells on the infeed conveyor. The machine then transfers, tests, scans, and sorts each cell automatically.

Operators can set upper and lower limits for both voltage and internal resistance for each grade. The sorter directs cells to the corresponding grade lane and sends cells outside the configured limits to the dedicated NG lane. This gives assembly teams separate groups of cells based on the electrical criteria they use for pack matching.

Product  Features

• OCV and ACIR testing in one cycle — The Hioki BT3561A Battery HiTester measures open-circuit voltage and AC internal resistance during the same test cycle.
• Four grade lanes and one reject lane — Each grade has its own conveyor lane, making sorted cells easier to collect for pack assembly.
• Adjustable guides and vacuum pickup — Operators can set the infeed guide spacing and suction cup positions to suit the cell format.
• Cell-level traceability — QR code scanning links each cell ID to its test readings and sorting result. The system provides an MES interface and supports statistical process control (SPC) reporting.
• Sorting profiles and test history — Operators can configure grade limits and review past records by date range or cell code.

Compatible Pouch Cell Sizes

Technical Specifications

Applications
Use this pouch cell sorter to screen incoming cells and group them by voltage and internal resistance before module or pack assembly. It supports pouch cell applications in consumer electronics, power battery packs, and energy storage packs within the listed size range.

Compare other pouch cell sorting machines for different cell formats and sorting requirements. For downstream operations such as tab cutting and welding, explore ACEY’s pouch battery pack assembly equipment.

Product Display

FAQ

*How are the four sorting grades configured?
Set the lower and upper OCV and ACIR limits for each grade in the operator interface. The machine assigns each cell to a grade lane based on its measured values and sends cells outside the configured limits to the NG lane.

*What data can I retrieve for an individual cell?
The test history displays the cell code, test time, voltage, internal resistance, assigned lane, and sorting result. For MES integration, share the data fields your system needs and its interface requirements.

*What should I check when switching to another pouch cell model?
Review the cell dimensions, tab positions, and QR code location. These determine the settings for the infeed guides, suction cup positions, test contacts, and scanner.